Empire Metal Spray, Inc.®
 WORLD WIDE THERMAL SPRAY SERVICESTM

 

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Oxide Ceramics

Aluminum Oxide

Chromium Oxide

Titanium Oxide

Zirconium Oxide

COATING                  CHEMISTRY                          EMPIRE PRODUCT #      HARDNESS & APPLICATIONS

Al₂O₃

White Finish

Pure Aluminum

Oxide

 

 

 

Al₂O₃3TIO₂

Light Grey Finish

 

 

 

 

 

Al₂O₃40TIO₃

Dark Blue Finish

 

 

 

 

EMSNO-00184

EMSME-00105SF

EMSPR-ALO-101

 

 

 

 

EMSME-00101SF

EMSPR-ALO-105

 

 

 

 

 

EMSME-00130SF

EMSPR-ALO-187

 

 

 

 

Rc60.

Good resistance to abrasion, erosion, & sliding wear.

Good resistance in alkali, & acid environments.

Good In temperatures above 2000°F (1093°C).

 

 

 

Rc60.

Similar to Al2O3.  Used in heavier wear applications involving highly corrosive environments.

Good in temperatures between 1550°-3000°F (840-1650°C).

 

 

 

Rc70.

Similar to other Al₂O but harder & denser for better resistance to abrasive grains, hard surfaces, fiber, & thread, fretting, cavitation, & particle erosion up to 1000°F (540°C).

 

 

Aluminum Oxide Based

Aluminum Oxide - 99%

min

 

 

 

 

 

Aluminum Oxide - -97%

Titanium Oxide - -3%

 

 

 

 

 

Aluminum Oxide - 87%

Titanium Oxide - 40%

 

 

 

 

COATING                  CHEMISTRY                          EMPIRE PRODUCT #      HARDNESS & APPLICATIONS

Cr₂O₃

Black Finish

Pure Chromium

Oxide

 

 

 

Cr₂O₃5SIO₂3TIO₂

Dark Grey to Black Finish

136F & LC-4 Equiv

Chromium Oxide - 99% min

 

 

 

 

 

Silicon Oxide - 5%

Titanium Oxide - 3%

Chromium Oxide - 92%

EMSPR-CRO167-1

EMSPR-CRO178

EMSHU-HC-15

 

 

 

 

EMSPR-CRO192

EMSSE-0136F

EMSHU-HC386T

Rc75.

Hard & dense coating excellent for wear resistant applications.

Resistance to most acids, alkali's, & alcohol up to 1000°F (540°C).

 

 

 

 

Rc75.  Hard & dense against abrasion, hard surfaces, cavitation, & particle erosion.

Similar to Cr₂O₃ & resists impact or mechanical shock better with excellent low friction characteristics.

Resistant to most acids, alkali's, & alcohol up to 350°F (175°C).

The following product trademark and registered trademark names are mentioned only for reference purposes.  To the best of our knowledge they are marks of the respective owners:

 

Metco® is a register trademark of Oerlikon Metco, Inc.

Chromium Oxide Based

COATING                  CHEMISTRY                          EMPIRE PRODUCT #      HARDNESS & APPLICATIONS

Ti0₂

Black Finish

Pure Titanium Oxide

Titanium Oxide - 99% min

EMSBR-01097F

EMSHU-510

Rc53.  Moderate abrasive wear resistance.  Soluble in alkali's &

H₂SO₄ but resistant to attack in many other environments.

Slightly Conductive.  Static electricity does not build up on the coating surface.

Lowest in wear resistance of any of the oxide ceramics.

Do not use where exposed to temperatures higher than 1000°F (538°C).

Coatings of titania & coatings containing a significant percentage of titania undergo a phase change at temperatures higher than 1000°F (538°C), which causes embrittlement & cracking of the coating.

 

Titanium Oxide Based

COATING                  CHEMISTRY                          EMPIRE PRODUCT #      HARDNESS & APPLICATIONS

ZrO₂8CAC

0.5Al₂O₃0.4SiO₂

White to Grey Finish

 

 

 

ZrO₂24MgO

White to Grey Finish

 

 

 

Zr0₂8Y₂O₃

White to Grey Finish

 

 

 

 

 

ZrO₂5CeO₂

2.5Y₂O₃

White to Grey Finish

 

 

 

 

Zirconium Oxide - 92%

Calcium Carbon - 8%

Aluminum Oxide - 0.5%

Silicon Oxide - 0.4%

 

 

 

Zirconium Oxide - 76%

Magnesium Oxide - 24%

 

 

 

 

Zirconium Oxide - 92%

Yttrium Oxide - 8%

 

 

 

 

 

 

Zirconium Oxide - 72.5%

Cerium Oxide - 2.5%

Yttrium Oxide - 2.5%

 

 

 

 

 

EMSME-00201B-NS1

 

 

 

 

 

 

EMSME-00210NS

EMSPR-ZRO-103

 

 

 

 

EMSME-00204NS

EMSPR-ZRO-113

 

 

 

 

 

 

EMSME-00205NS

 

 

 

 

 

 

 

Rc25.

Excellent as a thermal barrier.

Resistant to erosion above 1550°F (845°C).

For improved abrasion resistance in addition (See Note 1).

 

 

 

Rc31.

Good thermal barrier & resistance to molten metals.

Resistant to erosion below 1700°F (927°C).

 

 

 

Rc31.

Excellent thermal barrier properties.

Resistant to erosion below 2450°F (1343°C).

 

 

 

 

 

Rc31.

Ideally suited for severe thermal barrier applications & offers greater high temperature corrosion resistance against sodium, sulfur, & chlorine contaminants compared to ZrO₂8Y₂O₃ coatings.

 

 

 

 

Zirconium Oxide Based

Note 1:  For applications where the good insulating properties of ZrOCaC are required & there is also a need for better abrasion resistance & lower emissivity, ZrOCaC can be mixed with AlO.

Empire Metal Spray, Inc.®

3755 S. Jason St.  Englewood, Colorado  80110    USA

303 762 8744     800 397 8746     Fax:  303 762 8505

sales@empiremetalspray.com    empiremetalspray.com

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