Empire Metal Spray, Inc.®
 WORLD WIDE THERMAL SPRAY SERVICESTM

 

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Pure Metal & Metal Alloy Blends

Aluminum

Cobalt

Copper

 Iron

Molybdenum

Nickel

Tin

Zinc

COATING                  CHEMISTRY                          EMPIRE PRODUCT #      HARDNESS & APPLICATIONS

Al

Pure Aluminum

 

 

 

 

 

 

 

 

 

 

 Al6Si

Aluminum Silicon

Alloy

Aluminum - 99% min

 

 

 

 

 

 

 

 

 

 

 

 Aluminum - 94%

Silicon -        6%

EMSME-00054NS

 

 

 

 

 

 

 

 

 

 

 

EMSME-AL-SF

Rh58.  Dense & fine in texture.

Excellent electrical & thermal conductivity, radio frequency shielding ability, corrosion resistance & shock resistance.

 

Aluminum & zinc are recommended for the protection of iron & steel against corrosion, both in the atmosphere & when immersed in either fresh or salt water.  For exposure to acidic conditions, soft water or hot water, aluminum is the better choice over zinc.

 

 

 

 

Rh95.  Very dense & fine in texture.

Recommended for machine element work & for building up of worn aluminum & magnesium parts.  Coating is harder & denser but somewhat less corrosion resistant compared to coatings of pure aluminum.

Aluminum Based

COATING                  CHEMISTRY                          EMPIRE PRODUCT #      HARDNESS & APPLICATIONS

Co30.5Cr3Ni

12.5WC

Stellite®1 & Equiv.

 

 

 

 

Co28Cr4W1Si

1.4Si1C

Stellite®6 & Equiv.

 

 

 

 

 

Co29.5Cr8.25

W1.4Si1.4C

Stellite®12 & Equiv.

 

 

 

Co25.5Cr10.5Ni

7.5WC

Stellite®31 & Equiv.

 

 

Chromium - 30.5%

Nickel- 3%

Tungsten - 12.5%

Cobalt - 54%

 

 

 

Chromium - 28%

Tungsten - 4%

Carbon - 1.2%

Silicon - 1%

Cobalt - 65.8%

 

 

 

Chromium - 29.5%

Tungsten - 8.25%

Carbon - 1.4%

Silicon - 1.4%

Cobalt - 62.45%

 

 

Chromium - 25.5%

Nickel - 10.5%

Tungsten - 7.5%

Cobalt - 56.5%

 

 

EMSME-STELLITE®1

EMSBR-STELLITE®1

 

 

 

 

 

EMSHA-STELLITE®6

EMSBR-STELLITE®6

 

 

 

 

 

 

EMSST-STELLITE®12

 

 

 

 

 

 

EMSHA-STELLITE®  31*

EMSPR-CO-103

EMSME-00045VF-NS

 

 

Rc52.

Excellent high abrasion & corrosion resistance.

Retains hardness at temperatures in excess of 1400°F (760°C).

 

 

 

 

Rc40.

Excellent self-mating & anti-galling properties.

Recommended for metal-to-metal wear, erosion, corrosion, & hot abrasion.

Improved wear performance compared to Stellite 12.

 

 

 

Rc43.

Recommended for high heat & corrosion resistance with excellent wear & abrasion resistance.

 

 

 

 

Rc30.

High Temperature applications of 1000°-1550°F (540°-840°C) with good resistance to wear by abrasive grains, hard surfaces, fretting, & particle erosion.  Excellent oxidation resistance.  Mainly used in gas turbine engines with components subject to hot gas erosion.

 

Cobalt Based

The following product trademark and registered trademark names are mentioned only for reference purposes.  To the best of our knowledge they are marks of the respective owners:

 

Stellite® is a registered trademark of Kennametal Stellite, Belleville, ON, Canada

COATING                  CHEMISTRY                          EMPIRE PRODUCT #      HARDNESS & APPLICATIONS

Cu

Pure Copper

 

 

 

 

 

Cu9Al1Fe

Alum Bronze AA

Copper - 99%

 

 

 

 

 

 

Copper - 90%

Aluminum - 9%

Iron - 1%

EMSME-COPPER

 

 

 

 

 

 

EMSME-BR-AA

Rb.

Good electrical conductivity.

Good for radio frequency shielding.

Good for repair of Copper based parts.

 

 

 

Rb82.  Very dense.

Good bearing material.  Resistant to wear by fretting& galling at low temperatures.  Twice the hardness & strength of other bronzes.

 

 

Copper Based

COATING                  CHEMISTRY                          EMPIRE PRODUCT #      HARDNESS & APPLICATIONS

18Cr8Ni2Mn1Si

304 Stainless

Steel

18-8SS

 

 

 

 

Fe17Cr12Ni

2.5Mn

1Si0.1C

316SS

 

 

 

 

Fe20Cr33Ni2

Mn2Mo3Cu1Si

Carpenter®20

 

 

 

 

 

 

Fe12Cr0.5Ni

0.35Mo0.5Si0

.35C

410SS

 

 

 

 

Fe13Cr0.5Ni

0.35Mo0.5Si0

.35C

420SS

High Chromium

SS

 

 

Fe16Ch0.15Mn

0.12C0.3Si

431SS

 

 

 

 

Fe12Ch2Mo6Al

High Chromium

SS

with Iron Base.

 

 

 

 

 

Fe0.80C0.70Mn

0.1Si

Carbon Steel 80

 

 

 

 

 

Fe4Ni2Mn1.5Cr

1.5Mo0.04C

Premium

Low  Shrink

Carbon Steel

 

 

 

 

 

Fe29Cr4B1Mg

1.5Si

High Chromium

with Boron

& Iron

Base Steel

Manganese - 2%

Nickel - 8%

Chromium - 18%

Silicon - 1%

Iron - 71%

 

 

 

Manganese - 2%

Nickel- 12%

Chromium - 17%

Silicon - 1%

Molybdenum - 2%

Iron - 66%

 

 

Chromium - 20%

Nickel - 33%

Manganese - 2%

Molybdenum - 2%

Copper - 3%

Silicon - 1%

Iron - Balance

 

 

Carbon - 0.10%

Manganese- 0.5%

Silicon - 1%

Chromium - 12%

Iron - Balance

 

 

 

Carbon-0.35%

Manganese-0.35%

Nickel-0.5%

Chromium-13%

Silicon-0.5%

Iron-85%

 

 

Carbon-0.12%

Manganese - 0.15%

Chromium - 16%

Silicon- 0.3%

Iron- 80.88%

 

 

Chromium - 15%

Molybdenum - 2%

Aluminum - 6%

Iron - 77%

 

 

 

 

 

Carbon - 0.80%

Manganese - 0.70%

Silicon - 0.70%

Phosphorus - 0.14%

Sulfur - 0.04%

Iron- 98.32%

 

 

Carbon - 0.04%

Nickel - 4%

Manganese - 2%

Chromium - 1.5%

Molybdenum- 1.5%

Sulfur - 0.03%

Phosphorus - 0.03%

Iron- 90.9%

 

 

Chromium - 29%

Manganese- 1%

Silicon - 1.5%

Iron - 68.5%

 

 

EMSME-0001

 

 

 

 

 

 

 

EMSME-0004

EMSME-00041C

EMSME-01003

 

 

 

 

 

EMSCA-CPP20

 

 

 

 

 

 

 

 

EMSPR-FE-108-2

 

 

 

 

 

 

 

EMSME-0002

 

 

 

 

 

 

 

EMSAN-00431

EMSME-00042C

 

 

 

 

 

EMSBR-00463

 

 

 

 

 

 

 

 

EMSMI-CARB80

 

 

 

 

 

 

 

EMSME-SPLS

 

 

 

 

 

 

 

 

 

EMSHA-95MXC

 

 

 

 

 

Rb84.  Non magnetic austenitic Stainless Steel.

Very low carbon stainless steel with good wear qualities & good corrosion resistance.  Used extensively & is a standard in the food & beverage. industry.

 

 

 

 

Non magnetic austenitic Stainless Steel.

Higher level of corrosion resistance than 304SS.  Molybdenum increases the corrosion resistance to withstand attack by many industrial chemicals & solvents.  In particular it inhibits pitting caused chlorides.

 

 

 

Nonmagnetic austenitic Stainless Steel.

For severe corrosion environments where 316SS is inadequate.  Superior resistance to hundreds of common industrial & process corrosives, from acetate solvents, & trichloroethane to ferrous sulfate, boric acid, & zinc chloride.

 

 

 

 

Rc30.  Magnetic.

Coating is a ferritic chromium steel that resists simple corrosive attack by unpolluted atmospheres & fresh water. Greatest in use where there is a risk of stress-corrosion cracking.

 

 

 

 

Rc35.  Magnetic.

Excellent wear qualities & fair corrosion resistance for an all

purpose steel.

 

 

 

 

 

Rc45.  Magnetic.

Increased hardness compared to 420SS combined with lower corrosion resistant properties.

 

 

 

 

Rc25.

Recommended for resistance to oxidation & corrosion at high temperatures. The aluminum constituent enhances oxidation & sulfidation resistance.  The molybdenum gives improved

resistance to corrosion by aqueous solutions

 

 

 

 

High carbon steel.

Recommended for simple bearing surfaces& press fits where a harder steel is not required.

No Corrosion resistance.

 

 

 

 

Rc22.

Premium steel with low shrink characteristics. It is a precipitation hardening steel.  It age hardens & it work hardens.

LS outperforms carbon steels with increased wear resistance.

Very limited corrosion resistance.

 

 

 

 

 

Good corrosion & wear protection.

Excellent bonding to base materials.

Excellent as-sprayed gripping surfaces.

 

 

 

Iron Based

The following product trademark and registered trademark names are mentioned only for reference purposes.  To the best of our knowledge they are marks of the respective owners:

 

Carpenter® is a registered trademark of Carpenter Tech. Corp.

COATING                  CHEMISTRY                          EMPIRE PRODUCT #      HARDNESS & APPLICATIONS

Mo

Pure Molybdenum

 

 

 

 

 

 

Mo8.5Cr1.5Ni

2.6Si58Co

Tribaloy®Alloy

T-400®

 

 

 

 

Mo17.5Cr1.5Ni3.4Si49Co

Tribaloy®Alloy

T-800®

 

 

 

 

 

Molybdenum - 99% min

 

 

 

 

 

 

 

Chromium - 8.5%

Molybdenum- 28.5%

Nickel - 1.5%

Silicon - 2.6%

Cobalt - 58%

 

 

 

Chromium - 17.5%

Molybdenum - 28.5%

Nickel - 1.5%

Silicon - 3.4%

Cobalt - 49%

 

 

 

EMSTA-13TAMOLY

 

 

 

 

 

 

 

EMSPR-TRIBLY-400

EMSHA-TRIBALOY®

400

EMSME-0066F-NS

 

 

 

 

EMSHA-TRIBALOY®800

EMSHME-0068F-NS

 

 

 

 

 

 

Rc40.

Coatings are hard & long wearing surfaces particularly where thin coatings are required.

Highly recommended on inside diameters & flat surfaces.

Also used as a bond under some coatings.

 

 

 

Rc51.

Excellent wear, corrosion, & oxidation resistance in high temperatures up to 1400°F (760°C).  Particularly suitable where lubrication is low or non-existent.

See NOTE under Tribaloy®  T-800®  for additional information.

 

 

 

Rc53.

Designed to resist high temperature wear & abrasion.  Exceptional oxidation & corrosion resistance due to its high Cr content.  Harder & has better abrasive wear resistance than Tribaloy® alloy T-400®.

Note:  Wear resistance of Tribaloy® alloys is highly dependent on the volume percentage of Laves phase. Therefore, test results vary significantly with dilution & colling rate including thermal history.

The following product trademark and registered trademark names are mentioned only for reference purposes.  To the best of our knowledge they are marks of the respective owners:

 

Tribaloy® is a registered trademark of Kennametal Stellite, Belleville, ON, Canada

T-400® is a registered trademark of Kennametal Stellite, Belleville, ON, Canada

T-800® is a registered trademark of Kennametal Stellite, Belleville, ON, Canada

Molybdenum Based

COATING                  CHEMISTRY                          EMPIRE PRODUCT #      HARDNESS & APPLICATIONS

Ni

Pure Nickel

 

 

 

 

Ni30.5Cu1.5Fe

1Mn

Monel®400

Copper-Nickel

based Equiv.

 

 

 

 

Ni19Cr18Fe5Nb

4Mo1Ti0.5Al

Inconel®718 & Equiv.

 

 

 

 

 

 

Ni30Mo5Fe

Nistelle®B

 

 

 

 

 

 

 

Ni16.5Cr17Mo

3.75Fe2.5Co4.5W1Si0.12C

Nistelle®C

Hastelloy®C Equiv.

 

 

 

 

Ni21.25Cr13.5

Mo4Fe2.5Co

3W1Si

Nistelle®C-22

Hastelloy®C-22

Equiv.

 

 

 

Ni15.5Cr16Mo

3.50Fe2.5Co3.75W1Si0.08C

 

 

 

 

 

 

 

 

Nickel - 99% min

 

 

 

 

 

Nickel - 67%

Iron- 1.5%

Manganese - %

Copper - 30.5%

 

 

 

 

 

Nickel - 52.5%

Chromium - 19%

Iron - 18%

Niobium - 5%

Aluminum - 0.5%

Molybdenum - 4%

Titanium - 1%

 

 

 

Molybdenum - 30%

Iron - 5%

Nickel - 65%

 

 

 

 

 

 

Chromium - 16.5%

Molybdenum - 17%

Nickel - 52.75%

Silicon - 1%

Iron - 5.75%

Cobalt - 2.5%

Tungsten - 4.5%

 

 

 

Chromium - 21.25%

Molybdenum - 13.5%

Nickel - 54.75%

Silicon - 1%

Cobalt - 2.5%

Iron - 4%

Tungsten - 3%

 

 

Chromium - 15.5%

Molybdenum - 16%

Nickel - 55.75%

Silicon - 1%

Iron - 5.50%

Cobalt - 2.5%

Tungsten - 3.75%

 

 

 

 

EMSSPR-NI118

EMSME-00056F-NS

 

 

 

 

EMSBR-2829HV

 

 

 

 

 

 

 

 

EMSTA-278F

 

 

 

 

 

 

 

 

 

EMSHA-HASTELOY®C

EMSME-00037C

 

 

 

 

 

 

EMSHA-HASTELOY®C

EMSME-00037C

 

 

 

 

 

 

 

EMSHA-NISTELLE®22

 

 

 

 

 

 

 

EMSME-HASTC8276

 

 

 

 

 

 

 

 

 

RB60.  Dense & moderately hard.

Good corrosion & oxidation properties up to 1000F (538C).

Good for repair of Ni based & SS parts.

 

 

 

Rb50.

Recommended for applications requiring a very high resistance to corrosion.

Monel®400 is impervious to the effects of steam, gas, salt water, ammonia, calcium chloride, & the acids associate with food products even at high temperatures.

 

 

 

Rb85-95.

Super alloy used for high temperature applications up to 1850°F (1000°C).

Use for the restoration of worn & mis-machined Inconel®718 parts.

Use for the protection of components from oxidation & corrosion attack on pump bodies, gas turbine, & furnace appliances.

 

 

 

 

Rc20.

Excellent resistance to hydrochloric acid as well as other corrosive media making if suitable for most chemical process applications.  It is not however recommended in the presence of ferric or cupric salts which may develop when hydrochloric acid comes in contact with iron or copper.

 

 

 

Rc22.

Resistant to oxidizing acids, such as nitric & sulfuric acid. Exhibits good cavitation, metal-to-metal wear & abrasion resistance.  Useful up to approx. 1895°F (1035°C).  Excellent high temperature strength & resistance to oxidation.

 

 

 

 

 

Rc22.

Excellent corrosion as well as outstanding resistance to pitting & stress corrosion cracking.  Exceptional resistance to both reducing

& oxidizing media.

 

 

 

 

 

Rc22.

Excellent corrosion resistance.

Recommended for severe corrosive environments.

 

 

 

 

 

 

 

 

Nickel Based

The following product trademark and registered trademark names are mentioned only for reference purposes.  To the best of our knowledge they are marks of the respective owners:

 

Nistelle® is a registered trademark of Kennametal Stellite, Belleville, ON, Canada.

 

Monel® is a registered trademark of  Special Metals Corp.

 

Inconel® is a registered trademark of  Special Metals Corp.

 

Hastelloy® is a registered trademark of  Kennametal Stellite, Belleville, ON, Canada.

 

COATING                  CHEMISTRY                          EMPIRE PRODUCT #      HARDNESS & APPLICATIONS

Ti

Pure Tin

 

 

 

 

 

Ti3.5Cu7.5Sb

Babbit

Lead Free

Tin - 99.8% min

 

 

 

 

 

 

Antimony- 7.5%

Copper - 3.5%

Tin - Balance

EMSME-TIN

 

 

 

 

 

 

EMSME-BABBIT

Rh10.

Very Dense & porous free.

Used as required for the protection of food vessels & for the repair of glass-lined tanks.

 

 

 

Rh58.

Very dense & porous free.

Excellent heavy duty, high speed wear qualities in a soft bearing material.  Spray coating of babbit eliminates problems associated with pouring such as air pockets & imperfections with excellent bond strength.

Tin Based

COATING                  CHEMISTRY                          EMPIRE PRODUCT #      HARDNESS & APPLICATIONS

Zn

Pure Zinc

 

 

 

 

 

 

 

 

 

 

 

Zinc - 99.9%

 

 

 

 

 

 

 

 

 

 

 

 

EMSME-ZINC

 

 

 

 

 

 

 

 

 

 

 

Rh46.

Used for the protection of iron & steel against corrosion, both in the atmosphere & when immersed in either fresh or salt water.

Thermal Sprayed zinc is much purer than hot dip galvanizing.  Molten zinc picks up considerable iron because of the nature of the process.  Zinc has poor resistance to acids & is recommended for environments with pH range of 6 to 12.  It is much more resistant to hard water than soft water.  It has poor resistance in any water at temperatures above 140°F.

For exposure to acid conditions, soft water, & hot water, aluminum is the better choice.

 

 

 

Zinc Based
Empire Metal Spray, Inc.®

3755 S. Jason St.  Englewood, Colorado  80110    USA

303 762 8744     800 397 8746     Fax:  303 762 8505

sales@empiremetalspray.com    empiremetalspray.com

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