Aluminum
Cobalt
Copper
Iron
Molybdenum
Nickel
Tin
Zinc
COATING CHEMISTRY EMPIRE PRODUCT # HARDNESS & APPLICATIONS
Al
Pure Aluminum
Al6Si
Aluminum Silicon
Alloy
Aluminum - 99% min
Aluminum - 94%
Silicon - 6%
EMSME-00054NS
EMSME-AL-SF
Rh58. Dense & fine in texture.
Excellent electrical & thermal conductivity, radio frequency shielding ability, corrosion resistance & shock resistance.
Aluminum & zinc are recommended for the protection of iron & steel against corrosion, both in the atmosphere & when immersed in either fresh or salt water. For exposure to acidic conditions, soft water or hot water, aluminum is the better choice over zinc.
Rh95. Very dense & fine in texture.
Recommended for machine element work & for building up of worn aluminum & magnesium parts. Coating is harder & denser but somewhat less corrosion resistant compared to coatings of pure aluminum.
COATING CHEMISTRY EMPIRE PRODUCT # HARDNESS & APPLICATIONS
Co30.5Cr3Ni
12.5WC
Stellite®1 & Equiv.
Co28Cr4W1Si
1.4Si1C
Stellite®6 & Equiv.
Co29.5Cr8.25
W1.4Si1.4C
Stellite®12 & Equiv.
Co25.5Cr10.5Ni
7.5WC
Stellite®31 & Equiv.
Chromium - 30.5%
Nickel- 3%
Tungsten - 12.5%
Cobalt - 54%
Chromium - 28%
Tungsten - 4%
Carbon - 1.2%
Silicon - 1%
Cobalt - 65.8%
Chromium - 29.5%
Tungsten - 8.25%
Carbon - 1.4%
Silicon - 1.4%
Cobalt - 62.45%
Chromium - 25.5%
Nickel - 10.5%
Tungsten - 7.5%
Cobalt - 56.5%
EMSME-STELLITE®1
EMSBR-STELLITE®1
EMSHA-STELLITE®6
EMSBR-STELLITE®6
EMSST-STELLITE®12
EMSHA-STELLITE® 31*
EMSPR-CO-103
EMSME-00045VF-NS
Rc52.
Excellent high abrasion & corrosion resistance.
Retains hardness at temperatures in excess of 1400°F (760°C).
Rc40.
Excellent self-mating & anti-galling properties.
Recommended for metal-to-metal wear, erosion, corrosion, & hot abrasion.
Improved wear performance compared to Stellite 12.
Rc43.
Recommended for high heat & corrosion resistance with excellent wear & abrasion resistance.
Rc30.
High Temperature applications of 1000°-1550°F (540°-840°C) with good resistance to wear by abrasive grains, hard surfaces, fretting, & particle erosion. Excellent oxidation resistance. Mainly used in gas turbine engines with components subject to hot gas erosion.
The following product trademark and registered trademark names are mentioned only for reference purposes. To the best of our knowledge they are marks of the respective owners:
Stellite® is a registered trademark of Kennametal Stellite, Belleville, ON, Canada
COATING CHEMISTRY EMPIRE PRODUCT # HARDNESS & APPLICATIONS
Cu
Pure Copper
Cu9Al1Fe
Alum Bronze AA
Copper - 99%
Copper - 90%
Aluminum - 9%
Iron - 1%
EMSME-COPPER
EMSME-BR-AA
Rb.
Good electrical conductivity.
Good for radio frequency shielding.
Good for repair of Copper based parts.
Rb82. Very dense.
Good bearing material. Resistant to wear by fretting& galling at low temperatures. Twice the hardness & strength of other bronzes.
COATING CHEMISTRY EMPIRE PRODUCT # HARDNESS & APPLICATIONS
18Cr8Ni2Mn1Si
304 Stainless
Steel
18-8SS
Fe17Cr12Ni
2.5Mn
1Si0.1C
316SS
Fe20Cr33Ni2
Mn2Mo3Cu1Si
Carpenter®20
Fe12Cr0.5Ni
0.35Mo0.5Si0
.35C
410SS
Fe13Cr0.5Ni
0.35Mo0.5Si0
.35C
420SS
High Chromium
SS
Fe16Ch0.15Mn
0.12C0.3Si
431SS
Fe12Ch2Mo6Al
High Chromium
SS
with Iron Base.
Fe0.80C0.70Mn
0.1Si
Carbon Steel 80
Fe4Ni2Mn1.5Cr
1.5Mo0.04C
Premium
Low Shrink
Carbon Steel
Fe29Cr4B1Mg
1.5Si
High Chromium
with Boron
& Iron
Base Steel
Manganese - 2%
Nickel - 8%
Chromium - 18%
Silicon - 1%
Iron - 71%
Manganese - 2%
Nickel- 12%
Chromium - 17%
Silicon - 1%
Molybdenum - 2%
Iron - 66%
Chromium - 20%
Nickel - 33%
Manganese - 2%
Molybdenum - 2%
Copper - 3%
Silicon - 1%
Iron - Balance
Carbon - 0.10%
Manganese- 0.5%
Silicon - 1%
Chromium - 12%
Iron - Balance
Carbon-0.35%
Manganese-0.35%
Nickel-0.5%
Chromium-13%
Silicon-0.5%
Iron-85%
Carbon-0.12%
Manganese - 0.15%
Chromium - 16%
Silicon- 0.3%
Iron- 80.88%
Chromium - 15%
Molybdenum - 2%
Aluminum - 6%
Iron - 77%
Carbon - 0.80%
Manganese - 0.70%
Silicon - 0.70%
Phosphorus - 0.14%
Sulfur - 0.04%
Iron- 98.32%
Carbon - 0.04%
Nickel - 4%
Manganese - 2%
Chromium - 1.5%
Molybdenum- 1.5%
Sulfur - 0.03%
Phosphorus - 0.03%
Iron- 90.9%
Chromium - 29%
Manganese- 1%
Silicon - 1.5%
Iron - 68.5%
EMSME-0001
EMSME-0004
EMSME-00041C
EMSME-01003
EMSCA-CPP20
EMSPR-FE-108-2
EMSME-0002
EMSAN-00431
EMSME-00042C
EMSBR-00463
EMSMI-CARB80
EMSME-SPLS
EMSHA-95MXC
Rb84. Non magnetic austenitic Stainless Steel.
Very low carbon stainless steel with good wear qualities & good corrosion resistance. Used extensively & is a standard in the food & beverage. industry.
Non magnetic austenitic Stainless Steel.
Higher level of corrosion resistance than 304SS. Molybdenum increases the corrosion resistance to withstand attack by many industrial chemicals & solvents. In particular it inhibits pitting caused chlorides.
Nonmagnetic austenitic Stainless Steel.
For severe corrosion environments where 316SS is inadequate. Superior resistance to hundreds of common industrial & process corrosives, from acetate solvents, & trichloroethane to ferrous sulfate, boric acid, & zinc chloride.
Rc30. Magnetic.
Coating is a ferritic chromium steel that resists simple corrosive attack by unpolluted atmospheres & fresh water. Greatest in use where there is a risk of stress-corrosion cracking.
Rc35. Magnetic.
Excellent wear qualities & fair corrosion resistance for an all
purpose steel.
Rc45. Magnetic.
Increased hardness compared to 420SS combined with lower corrosion resistant properties.
Rc25.
Recommended for resistance to oxidation & corrosion at high temperatures. The aluminum constituent enhances oxidation & sulfidation resistance. The molybdenum gives improved
resistance to corrosion by aqueous solutions
High carbon steel.
Recommended for simple bearing surfaces& press fits where a harder steel is not required.
No Corrosion resistance.
Rc22.
Premium steel with low shrink characteristics. It is a precipitation hardening steel. It age hardens & it work hardens.
LS outperforms carbon steels with increased wear resistance.
Very limited corrosion resistance.
Good corrosion & wear protection.
Excellent bonding to base materials.
Excellent as-sprayed gripping surfaces.
The following product trademark and registered trademark names are mentioned only for reference purposes. To the best of our knowledge they are marks of the respective owners:
Carpenter® is a registered trademark of Carpenter Tech. Corp.
COATING CHEMISTRY EMPIRE PRODUCT # HARDNESS & APPLICATIONS
Mo
Pure Molybdenum
Mo8.5Cr1.5Ni
2.6Si58Co
Tribaloy®Alloy
T-400®
Mo17.5Cr1.5Ni3.4Si49Co
Tribaloy®Alloy
T-800®
Molybdenum - 99% min
Chromium - 8.5%
Molybdenum- 28.5%
Nickel - 1.5%
Silicon - 2.6%
Cobalt - 58%
Chromium - 17.5%
Molybdenum - 28.5%
Nickel - 1.5%
Silicon - 3.4%
Cobalt - 49%
EMSTA-13TAMOLY
EMSPR-TRIBLY-400
EMSHA-TRIBALOY®
400
EMSME-0066F-NS
EMSHA-TRIBALOY®800
EMSHME-0068F-NS
Rc40.
Coatings are hard & long wearing surfaces particularly where thin coatings are required.
Highly recommended on inside diameters & flat surfaces.
Also used as a bond under some coatings.
Rc51.
Excellent wear, corrosion, & oxidation resistance in high temperatures up to 1400°F (760°C). Particularly suitable where lubrication is low or non-existent.
See NOTE under Tribaloy® T-800® for additional information.
Rc53.
Designed to resist high temperature wear & abrasion. Exceptional oxidation & corrosion resistance due to its high Cr content. Harder & has better abrasive wear resistance than Tribaloy® alloy T-400®.
Note: Wear resistance of Tribaloy® alloys is highly dependent on the volume percentage of Laves phase. Therefore, test results vary significantly with dilution & colling rate including thermal history.
The following product trademark and registered trademark names are mentioned only for reference purposes. To the best of our knowledge they are marks of the respective owners:
Tribaloy® is a registered trademark of Kennametal Stellite, Belleville, ON, Canada
T-400® is a registered trademark of Kennametal Stellite, Belleville, ON, Canada
T-800® is a registered trademark of Kennametal Stellite, Belleville, ON, Canada
COATING CHEMISTRY EMPIRE PRODUCT # HARDNESS & APPLICATIONS
Ni
Pure Nickel
Ni30.5Cu1.5Fe
1Mn
Monel®400
Copper-Nickel
based Equiv.
Ni19Cr18Fe5Nb
4Mo1Ti0.5Al
Inconel®718 & Equiv.
Ni30Mo5Fe
Nistelle®B
Ni16.5Cr17Mo
3.75Fe2.5Co4.5W1Si0.12C
Nistelle®C
Hastelloy®C Equiv.
Ni21.25Cr13.5
Mo4Fe2.5Co
3W1Si
Nistelle®C-22
Hastelloy®C-22
Equiv.
Ni15.5Cr16Mo
3.50Fe2.5Co3.75W1Si0.08C
Nickel - 99% min
Nickel - 67%
Iron- 1.5%
Manganese - %
Copper - 30.5%
Nickel - 52.5%
Chromium - 19%
Iron - 18%
Niobium - 5%
Aluminum - 0.5%
Molybdenum - 4%
Titanium - 1%
Molybdenum - 30%
Iron - 5%
Nickel - 65%
Chromium - 16.5%
Molybdenum - 17%
Nickel - 52.75%
Silicon - 1%
Iron - 5.75%
Cobalt - 2.5%
Tungsten - 4.5%
Chromium - 21.25%
Molybdenum - 13.5%
Nickel - 54.75%
Silicon - 1%
Cobalt - 2.5%
Iron - 4%
Tungsten - 3%
Chromium - 15.5%
Molybdenum - 16%
Nickel - 55.75%
Silicon - 1%
Iron - 5.50%
Cobalt - 2.5%
Tungsten - 3.75%
EMSSPR-NI118
EMSME-00056F-NS
EMSBR-2829HV
EMSTA-278F
EMSHA-HASTELOY®C
EMSME-00037C
EMSHA-HASTELOY®C
EMSME-00037C
EMSHA-NISTELLE®22
EMSME-HASTC8276
RB60. Dense & moderately hard.
Good corrosion & oxidation properties up to 1000F (538C).
Good for repair of Ni based & SS parts.
Rb50.
Recommended for applications requiring a very high resistance to corrosion.
Monel®400 is impervious to the effects of steam, gas, salt water, ammonia, calcium chloride, & the acids associate with food products even at high temperatures.
Rb85-95.
Super alloy used for high temperature applications up to 1850°F (1000°C).
Use for the restoration of worn & mis-machined Inconel®718 parts.
Use for the protection of components from oxidation & corrosion attack on pump bodies, gas turbine, & furnace appliances.
Rc20.
Excellent resistance to hydrochloric acid as well as other corrosive media making if suitable for most chemical process applications. It is not however recommended in the presence of ferric or cupric salts which may develop when hydrochloric acid comes in contact with iron or copper.
Rc22.
Resistant to oxidizing acids, such as nitric & sulfuric acid. Exhibits good cavitation, metal-to-metal wear & abrasion resistance. Useful up to approx. 1895°F (1035°C). Excellent high temperature strength & resistance to oxidation.
Rc22.
Excellent corrosion as well as outstanding resistance to pitting & stress corrosion cracking. Exceptional resistance to both reducing
& oxidizing media.
Rc22.
Excellent corrosion resistance.
Recommended for severe corrosive environments.
The following product trademark and registered trademark names are mentioned only for reference purposes. To the best of our knowledge they are marks of the respective owners:
Nistelle® is a registered trademark of Kennametal Stellite, Belleville, ON, Canada.
Monel® is a registered trademark of Special Metals Corp.
Inconel® is a registered trademark of Special Metals Corp.
Hastelloy® is a registered trademark of Kennametal Stellite, Belleville, ON, Canada.
COATING CHEMISTRY EMPIRE PRODUCT # HARDNESS & APPLICATIONS
Ti
Pure Tin
Ti3.5Cu7.5Sb
Babbit
Lead Free
Tin - 99.8% min
Antimony- 7.5%
Copper - 3.5%
Tin - Balance
EMSME-TIN
EMSME-BABBIT
Rh10.
Very Dense & porous free.
Used as required for the protection of food vessels & for the repair of glass-lined tanks.
Rh58.
Very dense & porous free.
Excellent heavy duty, high speed wear qualities in a soft bearing material. Spray coating of babbit eliminates problems associated with pouring such as air pockets & imperfections with excellent bond strength.
COATING CHEMISTRY EMPIRE PRODUCT # HARDNESS & APPLICATIONS
Zn
Pure Zinc
Zinc - 99.9%
EMSME-ZINC
Rh46.
Used for the protection of iron & steel against corrosion, both in the atmosphere & when immersed in either fresh or salt water.
Thermal Sprayed zinc is much purer than hot dip galvanizing. Molten zinc picks up considerable iron because of the nature of the process. Zinc has poor resistance to acids & is recommended for environments with pH range of 6 to 12. It is much more resistant to hard water than soft water. It has poor resistance in any water at temperatures above 140°F.
For exposure to acid conditions, soft water, & hot water, aluminum is the better choice.
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